Brewing Operations

The general scheme of operations in an English brewery will be readily understood if reference be made to fig. 1, which represents an 8-quarter brewery on the gravitation system, the principle of which is that all materials to be employed are pumped or hoisted to the highest point required, to start with, and that subsequently no further pumping or hoisting is required, the materials (in the shape of water, malt, wort or hops, &c.) being conveyed from one point to another by the force of gravity.

The malt, which is hoisted to the top floor, after cleaning and grading is conveyed to the Malt Mill, where it is crushed. Thence the ground malt, or "grist" as it is now called, passes to the Grist Hopper, and from the latter to the Mashing Machine, in which it is intimately mixed with hot water from the Hot Liquor Vessel. From the mashing machine the mixed grist and "liquor" pass to the Mash-Tun, where the starch of the malt is rendered soluble. From the mash-tun the clear wort passes to the Copper, where it is boiled with hops. From the copper the boiled wort passes to the Hop Back, where the insoluble hop constituents are separated from the wort. From the hop back the wort passes to the Cooler, from the latter to the Refrigerator, thence (for the purpose of enabling the revenue officers to assess the duty) to the Collecting Vessel,[4] and finally to the Fermenting Vessels, in which the wort is transformed into "green" beer. The latter is then cleansed, and finally racked and stored.

It will be seen from the above that brewing consists of seven distinct main processes, which may be classed as follows: (1) Grinding; (2) Mashing; (3) Boiling; (4) Cooling; (5) Fermenting; (6) Cleansing; (7) Racking and Storing.